How to Repair Bifold Door Top Roller Guide
If your bifold doors are sticking, it's likely that they need some maintenance. They could require cleaning and lubricated or adjusted. The issue could be caused by an unfastened bolt at the top pivot or by the top guide roller.
This kit includes all the necessary hardware to restore your bi-fold closet door system to optimal performance.
Remove the Door
It may seem complicated and difficult to set up a set of bifold internal doors but for DIYers with some experience it is actually quite simple. The frame is not the problem however, getting the doors to fold and close smoothly is. Bifold doors are intricate pieces of machinery, and as such, they might need some tweaking to keep working correctly. This might be something as simple as tightening a screw or as complex as taking out the door and replacing a pivot pin or roller.
You can usually fix these issues by making just a few minor adjustments, without having to take out the doors. You may find that your doors are sagging or scraping the floor, or they are jumping out of their track. It's simple to fix these problems. Follow these three easy steps and your bifold doors will be back on track in no time.
The most common problem that internal bifolding doors face is that they are sliding out of alignment. This can be due to loose screws, holes on the anchor/pivots or an unaligned bifold door. In most cases, you can correct this by making a few simple adjustments, however if the door isn't moving, it could be necessary to have it removed and replaced.
You'll have to take off the door with an screwdriver, and perhaps pliers to loosen any pivot pins that are too tight. The screwdriver can be used to release any locking levers on the bottom bracket for pivoting and the pliers allow you to pull the pin to release it and then take it off.
After the top roller is removed Once the top roller is removed, you can raise the door, turn it down and then remove it from its track and pivot brackets. This is usually quite straightforward however, be sure not to let the door crash against the frame of the door. Then you can sand the edges of the door to make it smooth. You can then paint or refinish the door if required.
Remove the Roller Guide
This spring-loaded roller guide mounts on the top edge of the bifold door to assist with smooth operation. It is designed to work with Kenna frames, and can fit door panels ranging from 1 inch to 1-3/8 inch thick. It is constructed of steel, nylon and plastic components. It is able to replace a damaged guide.
Remove any screws that hold the roller guide in place by using a screwdriver. Use your hands to slowly pull it from the frame. It could require some effort to take off the door, so ask a friend to help you.
After removing the old guide, carefully cut the remaining finish off the guide's foot by using a razor to cut it from blank rod. This will make it easier to remove and will ensure that there is no damage to the new guide foot. Be cautious while doing this, as the guide foot is very sharp and can cut or snag your fingers.
You may have to use some force to remove the guide, but be careful not to break or chip the foot. Once you have removed the guide from the rod blank, be sure to remove all of the epoxy and threads remaining in the area the guide was attached. This will help prevent any future problems with the guide.
After removing the previous guide, check the new one by putting it in its permanent position. Apply a few rotations with masking tape or guide tubing to secure it in its place. This allows you to double-check the alignment of your guide and spacing to ensure that everything is in place. This is vital to avoid any issues in the future regardless of whether you are using the CRB Spine Finder & Deflection System or simply eyeball it.
If the guide is positioned correctly and functioning as it should, the last step is to reinstall the door in its place. Make sure that any screws or pins were removed or loosening must be replaced and tightened correctly when you're done.
Remove the Bottom Pivot
Bifold doors can be a beautiful feature for a home, but they may require tweaking or adjusted to ensure they remain in good shape. Certain issues can be solved with the doors in place. Other issues will require the doors be removed. This guide will walk you through the process of removing internal bifold pivots for doors and rollers, as well as pins and pins, so you can make your doors glide like new.

The first step is to gather your tools. Putting everything together prior to time will save you some frustration later on in the project. You'll also need pliers and a screwdriver. A set of basic tools can be bought at a reasonable cost from your local hardware store. It's recommended to have some wood glue in your kit. This will come in handy if you have to glue one of the rollers back into their original position.
After putting together your tools then open the bifold doors and loosen the top track bracket with your screwdriver. Once the bracket is loose, you should be able slide the door off the top track. It could take a little small amount of jiggling, but it should be able to pop right off the track.
The pivot at the bottom of the frame will have to be removed. Close all interior doors before beginning. repairmywindowsanddoors.co.uk will make it simpler than trying to work from the inside. If the track at the bottom looks good you can raise the door to remove the track.
You'll need to replace the track if it's damaged. Hardware stores sell replacement tracks for bifold doors, as well as swinging closet doors. If the track is seriously damaged, then you might need to replace it entirely.
Now that your track is repaired or replaced it is time to test the doors for the proper operation. Verify that the doors move into and out of their positions smoothly. Also, you should ensure that the edges of the door are parallel to the frame when closed. If they aren't, you'll need to adjust the top pivot bracket by tightening or loosening the bottom screwscrew.
Replace the Roller
When they are properly installed, bifold doors can neatly cover laundry nooks, pantries and closets. Bifold doors are made up of two panels that are hinged and slide along an incline at the top of the frame. Over time the roller guide bearings may wear out, causing the doors to sag and rub against the floor. Replacing the roller guide takes only a few minutes and the most basic tools.
The first step is removing the roller guide from your door panel. This involves removing the bottom pivot bolt and loosening the screw that holds the guide at its top. After the guide is removed and the door panel is lifted up and out of its track. Then using a wrench remove the top pivot bolt from the hole in the header of the frame by loosening the bolt.
Stanley, Cox and Acme offer a top nylon replacement roller with a 7/8-inch diameter wheel on a steel base. It is mounted on the top edge of a bifold door that is 1 to 1-3/8 inches thick. It comes spring-loaded to self-adjust in the upper track to ensure smooth gliding.
A bifold door can also scratch against the floor when it closes and opens. This is often the result of adding carpet or other flooring materials that require the doors to be raised slightly to allow for adequate clearance. This issue can be fixed by removing the screws that adjust the bottom pivot, loosening up the top track mounting screws and moving the anchor/pivot.
A set top roller with new guides can be an inexpensive solution to your bifold doors being difficult to operate. They're usually available at the hardware store near you in the door section but they're also available online from a number of vendors. You will also need a squeeze-clamp and a small container of Elmer's wood glue, which can be found in big box stores. The clamp helps to hold the repair area in place after glue is inserted and allowed to dry.